MRMCD2024 Building an "affordable" home cockpit

Learn how to build an affordable DIY home flight simulator cockpit using 3D printing, custom PCBs, and open source software - all for under 1000 euros.

Key takeaways
  • Building a DIY home cockpit can cost around 1000 euros versus 30k-80k for commercial solutions

  • Key components needed:

    • 3D printed panels and enclosures
    • Custom PCBs for controls and backlighting
    • USB HID interface for computer connectivity
    • LED backlighting for night visibility
    • Mechanical components for thrust levers and trim wheels
  • FlightGear is recommended as the open source flight simulator software, with good A320 model support

  • Main technical challenges:

    • PCB design for LED backlighting
    • Panel labeling and markings
    • Mechanical design for moving parts
    • Finding suitable display panels within budget
    • Integration of potentiometers and push-pull knobs
  • Project focuses on being:

    • Open source
    • Reproducible by others
    • Budget-friendly
    • Based on accessible technologies (3D printing vs CNC)
    • Properly documented
  • Required skills/tools:

    • Basic soldering
    • 3D printing capabilities
    • PCB assembly
    • KiCad for PCB design
    • Dune 3D for 3D modeling
  • Current components use:

    • USB HID protocol for compatibility
    • Rust for firmware development
    • Sticker decals for panel markings
    • Single-filament 3D printing
    • Custom designed PCBs