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MRMCD2024 Building an "affordable" home cockpit
Learn how to build an affordable DIY home flight simulator cockpit using 3D printing, custom PCBs, and open source software - all for under 1000 euros.
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Building a DIY home cockpit can cost around 1000 euros versus 30k-80k for commercial solutions
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Key components needed:
- 3D printed panels and enclosures
- Custom PCBs for controls and backlighting
- USB HID interface for computer connectivity
- LED backlighting for night visibility
- Mechanical components for thrust levers and trim wheels
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FlightGear is recommended as the open source flight simulator software, with good A320 model support
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Main technical challenges:
- PCB design for LED backlighting
- Panel labeling and markings
- Mechanical design for moving parts
- Finding suitable display panels within budget
- Integration of potentiometers and push-pull knobs
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Project focuses on being:
- Open source
- Reproducible by others
- Budget-friendly
- Based on accessible technologies (3D printing vs CNC)
- Properly documented
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Required skills/tools:
- Basic soldering
- 3D printing capabilities
- PCB assembly
- KiCad for PCB design
- Dune 3D for 3D modeling
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Current components use:
- USB HID protocol for compatibility
- Rust for firmware development
- Sticker decals for panel markings
- Single-filament 3D printing
- Custom designed PCBs